What Is Corrugated Pipe Machinery? A Comprehensive Guide
If you are new to the plastic industry, and want to know what is corrugated pipe machinery? As well as its production process and final product advantages, please read this article and let us introduce you.
Corrugated pipe machinery has two types: single wall corrugated pipe machinery and double wall corrugated pipe machinery.
What is the difference between single wall corrugated pipe and double wall corrugated pipe machinery?
1.Appearance. First of all, single wall corrugated pipes have corrugations on the outside and smooth inside, while double wall corrugated pipes have corrugations on the inside and outside.
2.Weight. Next, the ring stiffness and weight are also different between the two. Double walled pipes have a higher ring stiffness than single walled pipes and are also heavier than single walled pipes.
3.Scope of application. Finally, single wall corrugated pipes are mainly used for drainage and water permeability under light load conditions such as stadiums and sports fields; interior decoration wire casings; automotive wire casings; prestressed anchor cable casings; air conditioning drainage pipes, etc.
Double wall corrugated pipes are used for drainage and water permeability under heavy-load conditions such as highways, slopes, golf courses, etc.; urban sewage; communications, power cable casing and other occasions.
The composition and advantages of single wall corrugated pipe machinery:
1. Firstly, closed track structure, smooth operation, output speed is 3-4 times that of ordinary low-speed corrugated pipe equipment.
2. Secondly, high pressure cooling water adpots quickly cool the module to ensure the production speed of pipes.
3. The speed is controllable. We can customize higher speed modules according to customer requirements.
4. Thirdly, all moulds adopts high precision CNC machining centers to effectively ensure stable operation during the work process.
5. Next, the molding machine adopts an automatic lubrication system and an overload protection device to ensure the safety of the equipment and increase the service life of the equipment.
6. Finally, the double station winding machine can make the operation convenient and fast without affecting the pipe production.
The composition and advantages of double wall corrugated pipe machinery:
1. Single screw extruder: It adopts high speed and efficient single screw extruder with slotted barrel design, equipped with low-noise fan and high speed hard tooth surface reduction box.
The inner and outer layers of the corrugated pipe are fed independently by two extruders, which can realize the production of inner and outer layers with different colors and different raw materials to ensure efficient extrusion.
2. Die head: double flow channel structure, nitriding polishing treatment, special design of the mold, suitable for the production of pipes of different materials and different ring stiffnesses.
The special mold structure ensures uniform and stable inner and outer wall thickness molding.
3. Forming machine: Vertical structure, chain drive design, equipped with water cooling and vacuum forming system, which can ensure continuous high-speed production.
The mechanical upper and lower synchronous drive and advanced programmable lubrication system reduce the wear of the forming module, have a long service life, ensure operating accuracy, and ensure stable pipe quality.
Advanced online expansion capabilities, no need for offline expansion.
4. Mould: The material is precision cast from special alloy materials. It has extremely high precision, strength and wear resistance, as well as excellent heat dissipation effect.
The advanced module quick replacement system can greatly reduce module replacement time.
5. Production line control system: It adopts German Siemens professional PLC control system, large screen touch human machine interface, high degree of automation, reliable operation and easy operation.