Single Wall Corrugated Pipe Extrusion Line

Description

Today, let us introduce to you in detail the production process and advantages of the single wall corrugated pipe extrusion line!
Single Wall Corrugated Pipe Extrusion Line is used to produce small diameter single wall corrugated pipes using PE/PVC ( From Wiki articles）and PP as raw materials.
A corrugated pipe with smooth inner and outer surfaces and uniform corrugations is formed in one go through the corresponding mold.

What are the uses of single wall corrugated pipes?
Nowdays, uUsed as electricity pipe, washing machine drain pipe, dustt collector pipr and ventiduct, etc.

What are the advantages of single wall corrugated pipe extrusion line?

Firstly, the machine is highly flexible. Not only different types of extruders are selected according to different processing materials, but also product quality, production stability and efficient production are ensured.
Secondly, the optimized design of the mold has the advantages of wide adaptability, simple operation, and uniform tube wall.
Finally, the molding machine adopts modular optimization design and provides solutions with different wall thicknesses, pipe diameters, and speeds. Users can increase or decrease the number of modules as needed to obtain the most economical operating costs.

What are the components of extrusion line?

1. Single Screw Extruder:
Motor power：11KW， AC variable frequency motor.
Extruder speed：10-90r/min.
Screw diameter：Φ45， 28：1.
Screw barrel material：38CrMoAlA, 0.5-0.7 Nitriding depth.
Number of heating coils：3x2KW.
Cooling mode of screw barrel：Wind cooling 3×0.18KW.
Temperature Controller：OMRON.
Contactor：Schneider.
Inverter：ABB or Siemens brand.

2. Die Head:
Material: 40Cr.
Inner Diameter of corrubated: 7mm.
Die head stainless steel heating ring, one heating zone.
42 pairs of modules = 84 pieces.

3. Forming Machine:
Setting plate, 2 sets, water cooling.
Iron casting processing of setting plate material.
Driving mode: gear transmission.
Reducer turbine / helical gear, turbine reducer.
Haul-off speed 1-10 M / min.
Drive motor 1.5kw, frequency conversion control.
Calculation mode, sensor counting, sound and light alarm.

4. Double Station Winder Machine
Winding inner diameter: 350mm-900mm (adjustable).
Winding outer diameter: 950mm-1400mm.
Width: 400mm (adjustable).
Winding PE pipe: 250m-350m for each coil.
Winding speed: 0.5-40m/min.
Motor: torque motor 10 nm, grade 6.
Reducer: wpa80, speed ratio 1:20.
Main electrical appliances: Delixi.
Air pressure: 0.6MPa.
Take up pneumatic setting, automatic wire arrangement.