PVC Ceiling Panel Production Line

Description

There are many types of decorative ceiling materials nowadays, such as gypsum panel, aluminum ceiling panel, PVC ceiling panel, etc. But in recent years, PVC ceiling panels have gradually replaced other materials. Let us introduce you to the production process of PVC ceiling panel production line.

What are the advantages of PVC ceiling panels?

1. Light weight, waterproof, acid and alkali resistant.

PVC ceiling panel is not only light weight, waterproof and moisture-proof, but also has strong acid and alkali resistance. It is an ideal material for installation on kitchen and bathroom ceilings. Generally, PVC ceiling panels are also the main choice for kitchen and bathroom ceilings.

2. Affordable price.

PVC ceiling panel materials are relatively common, and their prices are much lower than others such as gypsum ceiling panels and mineral wool ceiling panels. They are a relatively popular decoration material.

3. Non-toxic, harmless and environmentally friendly.

Many people are worried that PVC materials have odor and are toxic. In fact, PVC ceiling panels from major brands are completely non-toxic and odorless, and have no irritating effect on human skin or respiratory system. For those who are allergic to wood and paint, PVC ceiling panels are very suitable for use in kitchens or bedrooms.

What is the production process of PVC ceiling panel production line?

Fristly, the PVC raw materials are stirred at high speed from the screw feeder to the mixer unit.
The PVC raw materials are fully mixed in the high speed heating mixer.
When the appropriate temperature is reached, the material is automatically pneumatically discharged to the cold mixer and stirred at low speed to 40~50°.

Secondly, transported to twin-screw extruder by spring feeder. The PVC raw material is plasticized by the screw barrel and extruded at high temperature through the mold.

Next, the shaping mold on the vacuum shaping table is shaped through vacuuming and cooling water, and is automatically pulled by a haul-off machine.
The speed of the haul-off machine is adjusted to synchronize the extrusion of the extruder with the haul-off machine.
Finally, place the rotary encoder on the ceiling panel at the exit of the haul-off machine.

The rotary encoder will automatically record the length in meters. When the set length is reached, it will send a signal to the ceiling panel chipless cutting machine for cutting, and then it will be automatically stacked by the stacker.

There are two methods for laminating and subsequent processing of ceiling panels in PVC ceiling panel production line: one is online thermal transfer and the other is printing. Generally, customers will choose thermal transfer lamination, which is simple to operate, convenient to laminate, and the finished product is beautiful and elegant.

What are the components of PVC ceiling panel production line?

Material mixing（Mixer）→extruding（plastic extruder）→molding（mould）→vacuum calibrating and cooling （vacuum calibrating table）→hauling（haul-off machine）→cutting（cutting machine）→laminating (online laminating machine)→final products